Well you'll have to contact the manufacturers and get them to do it because the average consumer isn't willing to pay a lot more (which it will be) just to fit a full season on a single disc.Originally Posted by Mister Chief
The premium you'll end up paying will be a one off player to support the disc, the disc itself (which for a one off or prototype will be astronomically high) and also the license to put heroes on the disc.
Blu-ray is out in the wild as 25GB and 50GB that's the way it will stay for at least the next few years. If they changed it now to more then they'd alienate any current blu-ray consumers because their players wont support them. And with sony's 10 year life cycle plan for the PS3 they wont be wanting to do that.